From christophercampbell@NOSPAMhotmail.com Sat Apr 26 20:45:53 2003
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From: "C J Campbell" <christophercampbell@NOSPAMhotmail.com>
Newsgroups: rec.aviation.owning
Subject: Re: V-tailed Bonanza report
Date: Fri, 25 Apr 2003 09:56:48 -0700
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Beech for a long time denied that there was any problem with in-flight
breakups with the 35, claiming that these losses were due to pilots flying
into weather beyond their skill level. Sales plummeted, however.

The American Bonanza Society asked the FAA to investigate the problem and
eventually the Department of Transportation appointed a panel of experts.
These experts decided that the V-tail Bonanzas met certification
requirements, but they recommended further testing anyway. Beech sued the
FAA and DoT to prevent further testing and tried to suppress the report. The
judge ruled that the public interest outweighed their private interest.

Beech then threw themselves wholeheartedly into the problem and conducted a
series of wind tunnel and flight tests and discovered that the airplane did
not meet certification requirements after all. It was possible to overstress
the tail while remaining within the legal envelope of the airplane. The FAA
issued AD 86-21-07, which effectively (and drastically) lowered Vne until
some other fix could be approved. Beech then came out with a tail
strengthening kit, purchasing the rights for a virtually identical kit from
B&N. This became the "official" fix. Beech and the ABS counseled Bonanza
owners to avoid kits by Mike Smith, B&N, and Knots 2 U on the ground that
their kits might actually make things worse. The tail strengthening kit is
AD 87-20-02. The original 35, A35 and B35 are not covered by this AD,
however, even though more than a hundred of these particular models have
disintegrated in the air over the years. I did not research these aircraft
further, but I seem to recall that there were further ADs in recent years
that may have covered the earlier models, imposing speed limits and possibly
tail kits for them.

An additional problem was found with rudder balance. If the rudder is out of
balance at all it will flutter or cause vibration and metal fatigue. The FAA
issued a special airworthiness alert to V-tail Bonanza owners with
procedures to guard against imbalance. Since 1947 there have been about a
dozen cases of airframes damaged in this way.

So in sum, there were really two problems. The first problem is the weak
tail, which was fixed with a series of ADs. The strengthened tails seem to
be holding up well, but the earliest models of Bonanzas which are not
covered by these ADs continue to break up in flight. The second problem is
rudder flutter caused by improper balancing, especially after painting. This
does not appear to have torn any aircraft to pieces, but there are a number
of cases of twisted and damaged tails resulting from it. The problems from
the rudder appear to be not nearly as common as the inflight breakup caused
by the weak tail.

My conclusion is that you have nothing to worry about if the tail is
strengthened with the factory kit and you follow the procedure to make sure
the rudder is balanced. I would also follow maneuvering speed limitations
religiously.

